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Condition Monitoring Engineer

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Job Details

Key Responsibilities

  • Develop, implement, and maintain condition monitoring strategies for rotating and static equipment.
  • Perform vibration analysis, thermography, ultrasound inspections, oil analysis, and other predictive maintenance activities.
  • Analyse equipment health data and provide recommendations to prevent failures and optimise maintenance schedules.
  • Investigate recurring equipment failures using Root Cause Failure Analysis (RCFA).
  • Produce detailed technical reports, trend analyses, and maintenance recommendations.
  • Support Reliability-Centred Maintenance (RCM) and predictive maintenance initiatives.
  • Work closely with maintenance and production teams to improve plant availability and reliability.
  • Develop asset criticality assessments and equipment monitoring plans.
  • Ensure compliance with engineering standards, safety regulations, and maintenance best practices.
  • Assist with shutdown planning, equipment inspections, and commissioning activities.
  • Maintain condition monitoring databases and ensure accurate documentation.
  • Provide technical guidance and training to maintenance personnel on predictive maintenance techniques.
  • Drive continuous improvement initiatives aimed at reducing downtime and maintenance costs.

Minimum Requirements

  • BEng/BSc/BTech in Mechanical Engineering, Electrical Engineering, or Mechatronics.
  • Minimum of 5 years' experience in condition monitoring, reliability engineering, or predictive maintenance within a manufacturing, mining, power generation, heavy industrial, or processing environment.
  • Strong understanding of rotating equipment including motors, pumps, gearboxes, compressors, fans, conveyors, turbines, and bearings.
  • Experience with Computerised Maintenance Management Systems (CMMS) such as SAP PM, Pragma, IBM Maximo, or similar.
  • Knowledge of predictive maintenance technologies and asset reliability principles.

Preferred Qualifications

  • ISO Category I, II, or III Vibration Analysis Certification.
  • Infrared Thermography Certification.
  • Machinery Lubrication Technician (MLT) or Oil Analysis Certification.
  • Reliability-Centred Maintenance (RCM) or Asset Management certification.
  • Experience with online condition monitoring systems and Industrial Internet of Things (IIoT) technologies.

Key Competencies

  • Excellent analytical and diagnostic skills.
  • Strong problem-solving and fault-finding ability.
  • Data interpretation and report-writing skills.
  • Attention to detail and high levels of accuracy.
  • Excellent communication and stakeholder engagement skills.
  • Ability to work independently and within multidisciplinary teams.
  • Strong planning, organisational, and time management skills.
  • Results-driven with a continuous improvement mindset.
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